COSMOS
Virtual Sensor

Real-time fuel prediction without additional hardware

Our AI-powered virtual sensor predicts fuel consumption with 97% accuracy using your existing fleet data — no extra hardware, no complex installations.

How It Works

Machine learning meets fleet telemetry

The Virtual Sensor integrates with your existing Fleet Management System (Modular, Jigsaw, Wenco) and truck sensors, combining vehicle telemetry with external data to deliver continuous, real-time fuel consumption predictions.

1

Data Integration

Connects to your existing FMS and onboard sensors — engine RPM, speed, load, GPS position — without any additional hardware.

2

AI Prediction Engine

Machine learning models process telemetry alongside external factors like road grade, temperature, and spatial segmentation to predict fuel consumption in real time.

3

Intelligent Refueling

Optimizes refueling strategies by maintaining ideal remaining fuel levels (20-30%), reducing station time and maximizing truck uptime.

Key Benefits

Maximize fleet uptime, minimize waste

Greater Availability

Trucks spend less time at fueling stations, increasing effective operational hours per truck per month.

Reduced Congestion

Intelligent refueling scheduling prevents bottlenecks at fueling stations, smoothing fleet operations.

Greater Predictability

Accurate fuel level predictions enable better planning and reduce unexpected operational stops.

OEM Agnostic

Works across all major truck brands and models — Caterpillar, Komatsu, Liebherr, and more.

Proven Impact

Real results from real operations

Measured results from mining operations using the Virtual Sensor in production environments.

97%

Prediction accuracy

+11.5%

Increase in effective operational time

+15.6h

Additional effective hours per truck per month

30%

Less time at fueling stations

$535K

Annual savings per operation

552

Additional transport cycles per year

Let's have a talk

Whether you're curious about features, a live demo or looking for a specific solution - we're ready to answer any and all questions.

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